CCQ Furnace Creation

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Instructions

CCQ furnace sample (onshape)3
CCQ furnace
  • Please refer to the general directions for all furnaces located here. Use these directions when instructed below.
  1. Bending the Leads:
    Make a sharp 90-degree bend in the leads 1/16 inch above the back surface, so the leads point away from the center of the furnace.
    Make a second bend so the leads run along the cylinder about 1/16 inch above the surface.
  2. Clipping and Insulating the Leads:
    Clip the leads to length using the furnace lead sizer (TL-FLS).
    Insulate the leads with fish-spine beads.
    Terminate each lead with a Molex male pin.
    For CCQ: Clip leads approximately 57 mm from the bend; use 12 beads per lead.
  3. Potting Cement Application:
    Refer to steps 2 and 3 in CFF preparation
    Refer to step 6 through 10 in CFF preparation
    For CCQ: Use about 4 grams of potting cement.
  4. Ensuring Proper Alignment:
    If the furnace does not allow the inlet port furnace aligner tool (TL-IP-FA) to freely pass in and out, use a 1/2" threaded rod.
    Spin the bit and gently remove the material causing the obstruction.
    Ensure the furnace aligner can pass through the hole unassisted.