Carriage End Plate Creation: Difference between revisions
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Created page with "{{Item navbar |model=https://cad.onshape.com/documents/54843f87f830e57d828529ae/v/93dec9652b5083c01c788495/e/3924c373967b1fdd87c26284?renderMode=0&uiState=66aa78db8d7f13608a7aa311 |about=Carriage_end_plate |product=carriage+end+plate}} == Instructions == # Shortening the Length of the Folded Tabs #: Set Up the Machine: #:: Install a large-size endmill in the milling machine. #:: Set the machine to auto-feed mode. #:: Adjust the machine to run at a very slow speed to ens..." |
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#:: Ensure only one tab is cut at a time to maintain accuracy and avoid errors. | #:: Ensure only one tab is cut at a time to maintain accuracy and avoid errors. | ||
# Removing Burrs and Softening Edges | # Removing Burrs and Softening Edges | ||
#: Deburring: | |||
#:: Inspect each tab for burrs after cutting. | |||
#:: Use a deburring tool to remove any sharp edges or burrs from the tabs. | |||
#: Grinding: | |||
#:: Use a grinding wheel to soften the edges of the tabs. | |||
#:: Ensure that the tabs are smooth and do not have any sharp or rough edges that could interfere with the assembly. | |||
# Ensuring Tab Clearance | |||
#: Check Clearance: | |||
#:: Place the Carriage End Plate in the intended position within the furnace carriage frame. | |||
#:: Ensure that the tabs do not touch or interfere with the frame when the sliding lock is tightened. | |||
# Widening the Hole for the Spacer | |||
#: Reaming the Hole: | |||
#:: Use a 1/5 inch oversize reamer to widen the pre-existing hole in the Carriage End Plate. | |||
#:: Carefully and gradually ream the hole until it reaches the desired size, ensuring precision. | |||
#: Testing the Fit: | |||
#:: Insert the spacer (black nylon 257 x 500 x 125) into the reamed hole. | |||
#:: Ensure the spacer slides through freely without any resistance. | |||
# Final Checks | |||
#: Inspection: | |||
#:: Inspect the Carriage End Plate to ensure all modifications have been made accurately. | |||
#:: Verify that all edges are smooth and that the tabs are correctly shortened and deburred. | |||
#: Assembly Readiness: | |||
#:: Confirm that the Carriage End Plate is ready for assembly in the Furnace Carriage Kit. | |||
#:: Ensure all components fit together properly and securely. | |||
Final Checks | |||
Revision as of 11:37, 31 July 2024
Instructions
- Shortening the Length of the Folded Tabs
- Set Up the Machine:
- Install a large-size endmill in the milling machine.
- Set the machine to auto-feed mode.
- Adjust the machine to run at a very slow speed to ensure precision.
- Cutting the Tabs:
- Position the Carriage End Plate in the machine securely.
- Carefully cut each folded tab to a length of 0.125 inches.
- Ensure only one tab is cut at a time to maintain accuracy and avoid errors.
- Set Up the Machine:
- Removing Burrs and Softening Edges
- Deburring:
- Inspect each tab for burrs after cutting.
- Use a deburring tool to remove any sharp edges or burrs from the tabs.
- Grinding:
- Use a grinding wheel to soften the edges of the tabs.
- Ensure that the tabs are smooth and do not have any sharp or rough edges that could interfere with the assembly.
- Deburring:
- Ensuring Tab Clearance
- Check Clearance:
- Place the Carriage End Plate in the intended position within the furnace carriage frame.
- Ensure that the tabs do not touch or interfere with the frame when the sliding lock is tightened.
- Check Clearance:
- Widening the Hole for the Spacer
- Reaming the Hole:
- Use a 1/5 inch oversize reamer to widen the pre-existing hole in the Carriage End Plate.
- Carefully and gradually ream the hole until it reaches the desired size, ensuring precision.
- Testing the Fit:
- Insert the spacer (black nylon 257 x 500 x 125) into the reamed hole.
- Ensure the spacer slides through freely without any resistance.
- Reaming the Hole:
- Final Checks
- Inspection:
- Inspect the Carriage End Plate to ensure all modifications have been made accurately.
- Verify that all edges are smooth and that the tabs are correctly shortened and deburred.
- Assembly Readiness:
- Confirm that the Carriage End Plate is ready for assembly in the Furnace Carriage Kit.
- Ensure all components fit together properly and securely.
- Inspection: