CCQ Furnace Creation

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Instructions

CCQ furnace

• Please refer to the general directions for all furnaces located here. Use these directions when instructed below.

1. Bending the Leads:

   Make a sharp 90-degree bend in the leads 1/16 inch above the back surface, so the leads point away from the center of the furnace.

   Make a second bend so the leads run along the cylinder about 1/16 inch above the surface.

2. Clipping and Insulating the Leads:

   Clip the leads to length using the furnace lead sizer (TL-FLS).

   Insulate the leads with fish-spine beads.

   Terminate each lead with a Molex male pin.

   For CCQ: Clip leads approximately 57 mm from the bend; use 12 beads per lead.

3. Potting Cement Application:

   Refer to steps 2 and 3 in CFF preparation

   • Milling setup for coring furnaces
     • Clamp a rod of similar diameter to the furnace hole in the mill vice. Position it vertically, to hold the furnace.
     • Center the 1/2 inch diamond coring bit on this rod.
     • With the mill on low speed, drive the coring bit though the top of the furnace. Use gentle pressure and let the bit do the work. Hold the furnace in place by hand, but allow it to shift around as needed to self-center the hole.

   Refer to step 6 through 10 in CFF preparation

   For CCQ: Use about 4 grams of potting cement.

4. Ensuring Proper Alignment:

   If the furnace does not allow the inlet port furnace aligner tool (TL-IP-FA) to freely pass in and out, use a 1/2" threaded rod.

   Spin the bit and gently remove the material causing the obstruction.

   Ensure the furnace aligner can pass through the hole unassisted.