Control Box Wiring Creation

About this item

Instructions

Prior to this, R and B valve cables should be installed and routed to an actuator controller, and the LN supply solenoid cable should be installed.
Ground the vacuum line plumbing:
Green 22 AWG @ fitting hanger, route to 15V PS

Remove the plastic shroud from a pink male quick-disconnect terminal

Crimp the wire into the terminal

Secure the flat male blade of the terminal between the hanger screw and the fitting

Route the cable through the frame to the 15V PS in the control box
Modify the AC power cable from the USB PS:
Cut the AC power cable from the USB PS to a length

Sufficient to route it to the L and N terminals of the 15V PS

Strip the sheath to expose a length of wires convenient for routing
Route and connect the panel-mounted USB 3.0 SS cable to the USB hub
Route and connect the USB PS output cable to the USB hub
Route and connect a 1.5ft USB 2.0 A-B cable from the USB hub to the DAQ
Locate the DAQ power booster and route its cable to the DAQ PBC input power pins
The DAQ power booster is one of: USB hub, +5V SPS, or other +5V PS
DAQ U6-IFC: connect
30" brown 22 AWG @ +15V, route to +15V PS

30" black 22 AWG @ GND (by VSS option), route to 15V PS

30" green 22 AWG @ Frame, route to 15V PS

Black+red or black+white @ PBC, routed from DAQ power booster

Shunt +15V @ PBA:PBB

Shunt +5V @ PBC:PBD

(DO NOT shunt VS5>>)
SB1 stack: connect
18" black+white 24 AWG ribbon @ 5V on DC, route to DAQ PBD by barometer

36" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub

18" gray+violet 24 AWG ribbon @ 120VAC stack power inlet (beneath stack), route to 15V PS

Leave sufficient service loop to plug into stack power with stack power removed from stack
AC1 stack: connect
30" black+white 24 AWG ribbon @ 5V on DC, route to +5V SPS

30" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub

30" green+blue+violet 24 AWG ribbon @ DCOM on DC, route to USB hub
AC2 stack: connect
36" black+white 24 AWG ribbon @ 5V on DC, route to +5V SPS

36" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub

36" green+blue+violet 24 AWG ribbon @ DCOM on DC, route to USB hub
HC stack: connect
22" black+white 24 AWG ribbon @ 5V stack power inlet (beneath stack), route to DAQ PBD by barometer
Leave sufficent service loop to plug into stack power with stack power removed from stack

10" green+blue+violet 24 AWG ribbon @ UCOM on each HC

22" gray+violet 22 AWG @ 120VAC stack power inlet (beneath stack), route to 15VDC PS
Leave sufficent service loop to plug into stack power with stack power removed from stack
Power Inlet corner: connect
3" black 16 AWG jumper from L @ IEC inlet to fuse

3.25" black 16 AWG jumper from fuse to NO @ switch

14" black 16 AWG from COM @ switch to 15V PS

14" white 16 AWG from N @ IEC inlet to 15V PS

14" green 22 AWG from G @ IED inlet to 15V PS
Route the cables and wires to their destinations, bundle using zip tie
+5V SPS
6" violet 22 AWG wire to fork terminal as follows:

Crimp into pink fork terminals

6" gray 22 AWG wire to fork terminals

6" green 22 AWG wire to fork terminals

Daisy-chain (1) 6" and (1) 6-3/8" black 22 AWG wire to fork terminals as follows:
Crimp the two wires into a blue fork terminal

Do not crimp the other ends at this time

Route the black+white ribbons from the AC stacks to +V @ the +5V SPS and cut to length

Split the wires and trim the black wires 3/8" shorter than the white ones

If AC2 is absent

Crimp a pink fork terminal onto the white wire

Crimp a blue fork terminal onto the black wire,

Together with the 6" black wire from the black daisy-chain

If AC2 is present

Crimp a blue fork terminal onto the white wires

Crimp a blue fork terminal onto the black wires,

Together with the 6" black wire from the black daisy-chain

Connect the terminal with the white wire(s) to +V

Connect the terminal with the black wires to -V