FTC 500 Creation

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Instructions

FTC 500

1. Reference Face: Right

   Set up the stock piece with the right face as the reference face.

2. Face Top and Bottom

   Run program O0751 to face the top and bottom surfaces of the stock piece.

3. Face Front and Back

   Run program O0752 to face the front and back surfaces of the stock piece.

4. Face Left and Right

   Run program O0753 to face the left and right surfaces of the stock piece.

5. Top Face

   Run program O0761 to machine the top face of the stock piece.

6. Separate Cover from Body

   Use a bandsaw to separate the cover from the body at 0.25" thickness.

7. Face Top

   Run program O0754 to face the top surface of the separated cover.

8. Port Holes

   Run program O0762 to drill the port holes on the front face of the body.

9. Air Passage

   Run program O0763 to machine the air passage on the top face of the body.

10. Cavity

    Run program O0764 to machine the cavity on the top face of the body.

11. Final Checks

    Ensure all dimensions match the finished dimensions specified.

    Verify that all features (holes, passages, cavities) are correctly machined according to the design.

Work Offsets

• O0014: Fence

Programs

• O0751: Face Top and Bottom
• O0752: Face Front and Back
• O0753: Face Left and Right
• O0754: Face Top
• O0761: Top
• O0762: Port Holes
• O0763: Air Passage
• O0764: Cavity

Tooling

• T0002: 15/64 End Mill, 4-Flute
• T0009: 1/8 Drill
• T0016: 1/4 End Mill, 2-Flute
• T0018: 1/2 End Mill, 2-Flute

Stock Dimensions (inches)

• Blank: 2.25 x 2.25 x 3.0

Finished Dimensions (inches)

• Cover: 2 x 2 x 0.25, w/ 0.25 hole
• Body: 2 x 2 x 2, w/ 0.5 hole