Control Box Wiring Creation: Difference between revisions
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#: 6" gray 22 AWG wire to a pink fork terminal | #: 6" gray 22 AWG wire to a pink fork terminal | ||
#: 6" green 22 AWG wire to a pink fork terminal | #: 6" green 22 AWG wire to a pink fork terminal | ||
#::: Do not crimp the other ends at this time | #::: Do not crimp the other ends at this time | ||
#: Route the black+white ribbons from the AC stacks to +V @ the +5V SPS and cut to length | #: Route the black+white ribbons from the AC stacks to +V @ the +5V SPS and cut to length |
Latest revision as of 17:20, 13 August 2024
Instructions
Note:
If the control box is going to be wired before being connected to the system then, all of the connectors that require wires from the system should be temporarily skipped. Prior to this, R and B valve cables should be installed and routed to an actuator controller, and the LN supply solenoid cable should be installed.
- SB1 stack: connect
- 30" black+white 24 AWG ribbon @ 5V on DC, route to DAQ PBD by barometer
- 36" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub
- 24" gray+violet 24 AWG ribbon @ 120VAC stack power inlet (beneath stack), route to 15V PS
- Leave sufficient service loop to plug into stack power with stack power removed from stack
- AC1 stack: connect
- 30" black+white 24 AWG ribbon @ 5V on DC, route to +5V SPS
- 30" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub
- 30" green+blue+violet 24 AWG ribbon @ DCOM on DC, route to USB hub
- AC2 stack: connect
- 36" black+white 24 AWG ribbon @ 5V on DC, route to +5V SPS
- 36" green+blue+violet 24 AWG ribbon @ UCOM on DC, route to USB hub
- 36" green+blue+violet 24 AWG ribbon @ DCOM on DC, route to USB hub
- HC stack: connect
- 22" black+white 24 AWG ribbon @ 5V stack power inlet (beneath stack), route to DAQ PBD by barometer
- Leave sufficent service loop to plug into stack power with stack power removed from stack
- 10" green+blue+violet 24 AWG ribbon @ UCOM on each HC
- 22" gray+violet 22 AWG @ 120VAC stack power inlet (beneath stack), route to 15VDC PS
- Leave sufficent service loop to plug into stack power with stack power removed from stack
- 22" black+white 24 AWG ribbon @ 5V stack power inlet (beneath stack), route to DAQ PBD by barometer
- DAQ U6-IFC: connect
- 30" brown 22 AWG @ 15V, route to 15V PS
- 30" black 22 AWG @ GND (by VSS option), route to 15V PS
- 30" green 22 AWG @ Frame, route to 15V PS
- If green 22 AWG is not available then, 24 AWG wire is sufficient to ground the system
- Black+red or black+white @ PBC, routed from DAQ power booster
- Shunt 15V @ PBA:PBB
- Shunt +5V @ PBC:PBD
- (DO NOT shunt VS5>>)
- Modify the AC power cable from the USB PS:
- Cut the AC power cable from the USB PS to a length
- Sufficient to route it to the L and N terminals of the 15V PS
- Strip the sheath to expose a length of wires convenient for routing
- Cut the AC power cable from the USB PS to a length
- Route and connect the panel-mounted USB 3.0 SS cable to the USB hub
- Route and connect the USB PS output cable to the USB hub
- Route and connect a 1.5ft USB 2.0 A-B cable from the USB hub to the DAQ
- Locate the DAQ power booster and route its cable to the DAQ PBC input power pins
- The DAQ power booster is one of: USB hub, +5V SPS, or other +5V PS
- Power Inlet corner: connect
- 3" black 16 AWG jumper from L @ IEC inlet to fuse
- 3.25" black 16 AWG jumper from fuse to NO @ switch
- 14" black 16 AWG from COM @ switch to 15V PS
- 14" white 16 AWG from N @ IEC inlet to 15V PS
- 14" green 22 AWG from G @ IED inlet to 15V PS
- Route the cables and wires to their destinations, bundle using zip tie
- +5V SPS
- 6" violet 22 AWG wire to a pink fork terminal
- 6" gray 22 AWG wire to a pink fork terminal
- 6" green 22 AWG wire to a pink fork terminal
- Do not crimp the other ends at this time
- Route the black+white ribbons from the AC stacks to +V @ the +5V SPS and cut to length
- Split the wires and trim the black wires 3/8" shorter than the white ones
- If AC2 is absent
- Crimp a blue fork terminal onto the white wire, together with the white wires from the fan
- Crimp a blue fork terminal onto the black wire, together with a 6" black 22 AWG wire
- If AC2 is present
- Crimp a blue fork terminal onto the white wire, together with the white wires from the fan
- Crimp a blue fork terminal onto the black wires, together with a 6" black 22 AWG wire
- Connect the terminal with the black wires to -V
- Connect the terminal with the white wires to +V
- Connect the pink fork terminals from the remaining daisy-chains to the +5V SPS as follows:
- green: ⏚
- gray: N
- violet: L
- tighten all terminal screws securely
- 15V PS (-15V PS does not exist anymore, rename the +15V to 15V and move all needed wires here)
- Route the brown wire from the DAQ to +V @ the 15V PS
- Trim to length, crimp on a pink fork terminal and connect the terminal
- Route the black wire from the power switch
- Route the violet wire from the HC 120VAC stack power CCA to L @ the 15V PS
- Trim the wires to length, crimp them together into a blue fork terminal
- Insert the terminal backwards, leaving the screw loose
- Route the black wire from the USB PS AC power cable
- Route the violet wire from the SB 120VAC ribbon
- Route the violet wire from the +5V PS to L @ the 15V PS
- Trim the wires to length, crimp them together into a blue fork terminal
- Connect the terminal, stacked in from of the backwards one
- Route the white wire from the ICE power inlet
- Route the gray wire from the HC 120VAC stack power CCA to N @ the 15V PS
- Trim the wires to length, crimp them together into a blue fork terminal
- Insert the terminal backwards, leaving the screw loose
- Route the white wire from the USB PS AC power cable
- Route the gray wire from the SB 120VAC ribbon
- Route the gray wire from the +5V PS to N @ the 15V PS
- Trim the wires to length, crimp them together into a blue fork terminal
- Connect the terminal, stacked in front of the backwards one
- Crimp the four green wires routed to the 15V PS together into a blue fork terminal
- Connect the terminal to [the earth ground symbol] @ the 15V PS
- The wires come from: the IEC inlet, the vacuum system frame, Frame @ the DAQ, and the daisy-chain to the other power supplies.
- Crimp the black wire from the DAQ and the black wire from +5V together into a blue fork terminal
- Connect the terminal to V+ @ the 15V PS
- The wires come from GND @ DAQ (by VSS option) and the wire +5V PS
- Route the brown wire from the DAQ to +V @ the 15V PS